KINEROLLER™ 3-DIE ROLLING MACHINES
Designed For
- Rolling of precision forms and profiles on fasteners and shaft components
- Hollow components with wall thickness insufficient for two-die machine rolling
- Infeed, throughfeed, and forced throughfeed rolling
- Producing threads, splines, worms, knurls, serrations, annular grooves, and custom geometry
The 3-DIE KINEROLLER machine line offers high performance three cylindrical die rolling machines in horizontal and vertical rolling axis capable of infeed, throughfeed, and forced throughfeed rolling. 3-DIE KINEROLLER machines are designed to roll precision forms such as threads, fins, splines, worms, knurls, serrations, and annular grooves on solid and hollow components such as aerospace fasteners, automotive fasteners, pipe fittings, fin tubes, lead screws, drive shafts, turbine studs, and cylinder rods.
KEY 3-DIE KINEROLLER BENEFITS
- Precise rolling on hollow thin wall components
- Simplified work support tooling with no rest blade between dies
- Repeatable pitch diameter control
- Vertical rolling axis option for easy load/unload handling
- Long length spline rolling on solid or hollow shafts
- Long length thread and fin rolling on solid and hollow shafts
- High speed throughput with KineMat auto load feeder units
3-DIE KINEROLLER STANDARD FEATURES MAXIMIZE ROLLING PRODUCTIVITY
- Automatic synchronized three-die motion to common centerline
- High stiffness rolling structure
- Hydraulic die actuation or fixed positioning
- Single point die position adjustment
- Horizontal or vertical rolling axis
- AC motor spindle drive
- Infinitely adjustable rotary die matching hubs
- Univseral joint powertrain
- Kinefac custom cast gearbox assembly
- Flood type die lubrication and coolant system
ADVANCED OPTIONS TO ENHANCE ROLLING CAPABILITY
- HMI touchbutton die position, speed, and force settings
- AC variable speed drive
- CNC or NC servo electric and servo hydraulic die positioning
- CNC servo electric die rotation
- Automatic assist rotary die matching
- Part re-roll cycling
- Die load and torque monitoring
- Servo part stop or ejection cylinder assembly
- Digital spindle skew inclination angle readout
- Custom spindle cam sets for deep or shallow penetration
- Remote monitoring & diagnostics modem
AUTOMATION & SMART MATERIAL HANDLING
- Magazine and bulk storage hopper feed units
- Pick and place part handling
- Robotic part handling with palletizing option
- Warm rolling systems with induction heating and temperature monitoring
- Automatic in-line part gaging and inspection unit integration
MC-6 | MC-9 | |
---|---|---|
Maximum Radial Die Load (kN) | 222 | 445 |
Standard Spindle Diameter (mm) | 38 | 63.5 |
Standard Die Gap (mm) | 92 | 102 |
Die Diameter Range (mm) | 60 - 102 | 108 - 152 |
Center Distance Range (mm) | 48 - 76 | 70 - 114 |
Thrufeed Spindle Skew Range (degrees) | 5 | 5 |
Standard Die Drive (kW) | 7.5 | 15 |
Maximum Rolled OD (mm) | 76 | 100 |