POWERBOX KINEROLLER™ 2-DIE ROLLING MACHINES
Designed For
- Infeed and throughfeed rolling of threads, knurls, serrations, worms, ball screws and other precision forms
- Components from 0.5mm or less up to 150mm in diameter
- Fasteners, motor shafts, lead screws, ball screws, turbine studs and other components
The POWERBOX KINEROLLER is a two cylindrical die rolling machine that sets the standard for today’s rolling technology. The POWERBOX™ machine line is available in horizontal and vertical rolling axis with die load capacities ranging from 111kN to 2935kN. Vertical axis machines are available up to 356kN capacity. Typical blank configurations from simple straight shafts to complex headed/forged components are ideally suited for POWERBOX KINEROLLER.
KEY 2-DIE POWERBOX KINEROLLER BENEFITS
- High stiffness rolling structure for minimal and repeatable size compensation
- Precision spindle slide system for maximum guided stability in the taper and skew planes
- Single point, in-line size adjustment for accurate and precise adjustment control
- Independent spindle taper adjustment for symmetric die force distribution
- Independent spindle inclination adjustment for optimized skew angle setting
- Double acting dies with self-centralizing work centerline for simplified work holding
- Vertical axis option for simplified work piece load/unload
2-DIE POWERBOX KINEROLLER STANDARD FEATURES MAXIMIZE ROLLING PRODUCTIVITY
- Hydraulic die actuation with manual size adjustment dial
- AC motor spindle drive with fixed or variable speed
- Infeed, throughfeed or incremental rolling modes
- Height adjustable work support units with ratchet adjustment
- Allen Bradley or Siemens PLC control system with touch screen HMI
- Dies closing timer with hydraulic flow metering
- Flood type coolant with integral tank for oil or water-soluble coolant
POWERBOX-PLUS™ ADVANCED OPTIONS TO ENHANCE ROLLING CAPABILITY
Customize your POWERBOX KINEROLLER with our POWERBOX-PLUS features designed for high precision rolling capabilities. Reduce setup time, improve rolled part consistency and quality, and reach new boundaries in rolling capability! Advanced POWERBOX-PLUS options include:
- HMI touchscreen die position, speed, and force settings with memory storage
- CNC servo electric, or servo hydraulic die positioning
- CNC servo electric die rotation with direct inline options
- Automatic assist rotary die matching
- Part re-roll cycling
- Servo part stop or ejection unit
- Servo blade rolling unit
- True die positioning system
- Dual direction reciprocating die rolling
- Digital spindle skew inclination angle readout
- Remote monitoring and diagnostics modem
- Chilled die lubrication system
Look Inside
See it in Action
AUTOMATION & SMART MATERIAL HANDLING
- Magazine and bulk storage hopper feed units
- Pick and place part handling
- Robotic part handling with palletizing option
- Warm rolling systems with induction heating and temperature monitoring
- Automatic in-line part gaging and inspection unit integration
| MC-8 V/H | MC-15 V/H | MC-40 V/H | MC-60 H | MC-150 H | MC-200 H | MC-300 H | |
|---|---|---|---|---|---|---|---|
| Maximum Infeed Work Diameter (mm) | 12.7 | 25.4 | 50.8 | 76.2 | 127 | 152.4 | 177.8 |
| Maximum Thrufeed Work Diameter (mm) | 76.2 | 88.9 | 101.6 | 101.6 | 127 | 165.1 | 190.5 |
| Standard Spindle Diameter (mm) | 54 | 54 | 80 | 80 | 114.3 | 127 | 152.4 |
| Die Diameter Range (mm) | 101.6 - 152.4 | 101.6 - 177.8 | 139.7 - 254 | 152.4 - 254 | 203 - 304.8 | 215.9 - 330.2 | 254 - 381 |
| Maximum Die Width (mm) | 88.9 | 114.3 | 170 | 177.8 | 266.7 | 266.7 | 292.1 |
| Center Distance Range (mm) | 114.3 - 241.3 | 127 - 234.9 | 127 - 330.2 | 152.4 - 317.5 | 228.6 - 457.2 | 228.6 - 508 | 254 - 520.7 |
| Horizontal Skew Angle (deg) | +/- 8 | +/- 8 | +/- 8 | +/- 8 | +/- 5 | +/- 5 | +/- 2.5 |
| Maximum Rolling Force (kN) | 111 | 222 | 356 | 534 | 1333 | 1778 | 2935 |
| Die Speed Range (RPM) | 1 - 150 | 1 - 150 | 1 - 100 | 1 - 75 | 1 - 75 | 1 - 50 | 1 - 40 |